Tests and Reports
CAT Systems – Independent Tests and Reports
For more than three decades, CAT Electronic Rust Protection Systems have been subjected to independent tests and reports verifying their effectiveness in reducing corrosion on vehicles and metal structures.
From the first laboratory trials in 1989 to modern-day salt-fog chamber testing, CAT has consistently demonstrated measurable protection against rust.
Independent Testing (1989–1991)
Soon after its development, the CAT System underwent detailed evaluation in England by Donald Harrison C.B.E., D.F.H., M.I.E.E., C.E. — an eminent physicist and chartered engineer who served as Deputy Chief Scientist for the UK Department of Industry.
Mr Harrison’s independent test report (1991) confirmed clear reductions in corrosion on metal surfaces fitted with CAT protection systems.
Key Findings from the Harrison Report
“The vehicle fitted with the CAT protection showed a significant reduction in the rate of rust on exposed metal surfaces.”
“The CAT System may be even more effective in reducing long-term, in-depth corrosion than the present tests would reveal.”
“Because both rigs were exposed to virtually identical conditions, these results demonstrate the effectiveness of the CAT System in the control of rust.”
“We believe the CAT System showed an improvement in the life expectancy of metal by approximately four-fold.”
— Donald Harrison (UK) C.B.E., D.F.H., M.I.E.E., C.E.
Ongoing Product Development (1991–2015)
Following those early tests, CAT engineers continued refining the system’s design, performance, and efficiency.
Advances in electronic miniaturisation allowed the CAT unit to become smaller while tripling its power output, yet still maintaining a low current draw of only 25 mA.
Improved component quality and modern manufacturing techniques have delivered exceptional reliability, allowing us to confidently offer a minimum 5-year replacement warranty (previously 2 years).
To date, more than 80,000 CAT units have been sold worldwide — a reflection of enduring trust and proven long-term results.
Salt-Fog Chamber Testing and Independent Verification (2015 – Present)
To ensure ongoing verification of CAT’s corrosion-suppression technology, our production partners have invested over $250,000 in dedicated salt-fog and humidity-chamber testing facilities.
These chambers replicate extreme environmental conditions to measure corrosion resistance under controlled scientific parameters.
CAT Systems continues to submit its devices for independent laboratory testing whenever a significant design upgrade is introduced.
The most recent verification was conducted by SGS — the world’s leading inspection, verification, and certification company — in April 2015, confirming the system’s ongoing performance and durability.
(Full SGS test report available on request.)
(Fig.1 Below - Factory Test Facilities - Salt Fog and Humidity Chambers)
Proven Performance, Backed by Science
With over 25 years of continuous testing, refinement, and real-world validation, CAT Systems remains a recognised specialist in electronic corrosion control technology.
Few competitors can demonstrate this level of independent verification, technical longevity, and scientific transparency.
Certifications
C-Tick (Australia)
Australian EMC regulations are mandatory and apply to almost all electronic products. Application of the C-Tick mark signifies compliance with appropriate Australian EMC standard
FCC (United States)
Manufacturers who wish to sell electronic devices in the United States must have their products tested by FCC listed or accredited labs and certified by the FCC for EMC/Telecom compliance.
CE Mark (Europe)
CE marking is a mandatory conformity marking for certain products sold within the European Economic Area (EEA) since 1985. The CE marking confirms EMC compliance.
